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Elements and Performance Criteria

  1. Measure components
  2. Determine job requirements
  3. Comply with work health and safety (WHS) requirements at all times
  4. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  5. Identify job requirements from specifications, drawings, job sheets or work instructions
  6. Follow required sequence of operations
  7. Plan the operation for required run rate, efficiency and minimisation of waste
  8. Select correct material for operation from pre-determined stock range
  9. Establish starting point on stock for operation
  10. Maintain process and quality logs
  11. Select and mount tools
  12. Select appropriate stock and grind to required tool shape using pre-set jigs and fixtures to achieve pre-determined angles and clearances
  13. Monitor tooling and sharpen tools and drills to pre-determined specifications, as required
  14. Perform production machining operations
  15. Set machining parameters for job requirements
  16. Monitor tool or cutter performance life
  17. Clamp or hold work without damage to product and ensuring all safety requirements are met
  18. Perform machining utilising all guards and safety procedures
  19. Perform production grinding operations
  20. Mount and tighten grinding wheels to required sequence and specification
  21. Dress and true grinding wheel using given range of dressing tools
  22. Check grinding wheel for balance and safety
  23. Adjust coolant flow and position
  24. Undertake grinding operation utilising all guards and safety procedures
  25. Monitor grinding wheel performance and life according to SOP
  26. Check machined or ground items for compliance with specifications
  27. Identify out-of-specification items and check if settings or tooling require adjustment
  28. Adjust and maintain machine
  29. Report and log malfunctions according to enterprise procedures

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, accessibility of the item, and local industry and regional contexts) are included.

Operations include one (1) or more of the following:

parallel cutting

slotting

drilling

knurling

cutting flats

centred and centreless grinding operations

Materials include one (1) or more of the following:

ferrous

non-ferrous metals

other machinable materials

Tooling includes one (1) or more of the following:

carbide

ceramic and high speed steel machine tooling

cutting tool accessories

holding devices

Measuring devices include one (1) or more of the following:

rulers

gauges

verniers and micrometres (digital or analogue)

Basic marking out techniques include using one (1) or more of the following:

calipers

steel rules

dividers and scribers

Machining parameters include one (1) or more of the following:

speeds

feeds

stops

coolant and cutting lubricants

Machines include one (1) or more of the following:

lathes

mills

planers

shapers

radial and pedestal drills

slotters

grinders

Maintenance and adjustments include one (1) or more of the following:

slide and collar adjustment

cleaning and lubrication

Types and features of industrial grinding wheels include one (1) or more of the following:

wheel make-up

wheel hubs

wheel classification

types of grits and bonds

Dressing tools include one (1) or more of the following:

industrial diamond

dressing wheels

dressing sticks

Balancing of grinding wheels includes the following:

checks and identification for balance only